(International Competitive Bidding)
Global Expression of Interest (EoI) for EPC works for Mangala upgradation and balance of plant for Sulphate removal project on EPC basis for Rajasthan Block
Cairn India Ltd (“CIL”) is the Operator of the Onshore RJ-ON-90/1 block, on behalf of itself and its Joint Venture (JV) partners Cairn Energy Hydrocarbons Limited (CEHL) and Oil and Natural Gas Corporation Limited (ONGC), located in Barmer district, in the state of Rajasthan, India. The Block contains number of major oil discoveries, including the Mangala, Bhagyam and Aishwarya (MBA) Fields and various other discoveries which would be developed over a period of time.
CIL on behalf of itself and its joint venture partners invites Expression of Interest for below Projects under International Competitive Bidding (“ICB”) process from reputed Contractors or Consortiums (Indian and International) with demonstrated HSE performance and proven track record with capabilities in Engineering, Procurement, Construction and Commissioning.
Part # A: MPT Upgradation Project
The scope of work involves Detailed Design, Procurement, Fabrication, Inspection, FAT, Packing, Shipping, Unloading at site, complete Erection and Installation, Testing, Pre-commissioning and Commissioning on EPC basis for the following:-
• Oil Processing System consisting of Slug Catcher and production separator to handle total liquid of around 430 KBLPD, Production Heaters of helical baffle type, Settling Tank with Degassing Boot, Stabilized Oil Pumps, and Produced Water Pumps;
• Produced Water Handling System consisting of Inline Coalescer to handle around 360 KBWPD,, Skim Tank De-oiled Pumps, Secondary Water treatment package (Dissolved Gas Flotation), Reject Oil Drum, online retractable pumps etc;
• Injection Water Handling System consisting of Nutshell type Injection Water Filter Package (360 KBWPD), Injection Water Tank, Injection Water Booster Pumps, Injection Water Heaters, Injection Water Pumps, De-sand Water Pumps;
• In addition to the above mentioned facilities, Chemical Dosing System, extension of Utility System, Auxiliary System, E-house including Process, Piping, Electrical, Instrumentation, Civil, Structural, Fire Protection and Firefighting Systems in brown Field desert environment with Seamless Integration with the Existing Facility involving brown field works;
• All the facilities indicated above will be designed to handle back produced polymer due to EOR implementation in MBA fields; and
• Contractors or any member of consortium shall have demonstrated EPC capabilities in Oil and Gas sector leveraging on prefabrication and maximum usage of modular/skid mounted process equipment to minimize in situ construction.
Part # B: EPC works for balance of plant for Sulphate Removal
Project
The scope of work involves Detailed Design, Procurement, Fabrication, Inspection, FAT, Packing, Shipping, Unloading at site, complete Erection and Installation, Construction of facilities at site, Testing, Pre-commissioning and Commissioning on EPC basis for the following scope.
Erection and Commissioning of Sulphate Removal Plant (“the Plant”) comprising of following. The Plant will be free issued by CIL and supervision during erection & commissioning will be by the Plant Supplier.
• Pre-treatment: Water Pre-treatment system consisting of Multi – media filters and cartridge filters to handle 350,000 BWPD. Pre-treatment to include Chlorine & SMBS Dosing of Multi-media filters, Anti – Scalants to treat water incoming at a temperature of 40-45 o C and pH in the range of 6.8- 7.2.
• Sulphate Removal Unit: Unit will reduce inlet water sulphate concentration from ~500 to 550 ppm to < 10 ppm with a reject of < 10% at an inlet water flow rate of 350,000 BWPD. The recommended technology is NF (Nano Filtration) + RO (Reverse Osmosis) membranes. Additionally, setup to have a Cleaning in Place (CIP) system consisting of Cleaning tank, Electric heater, Pump, Filter, and Chemical injection skid.
• Flow management: Use of break tanks and corresponding pumps for managing flow for Feed inlet, product, reject system.
• Additionally, facility to cover pipelines for raw water from the B/L, disposal of reject into reject disposal wells away from the plant in the proposed ROU and distribution of treated water (both metal and non-metal material of construction) to the existing plant.
• Utilities: Utility System like Air and Nitrogen Package, Fire Fighting System, Emergency DG, Potable Water, Substation / E-house etc.
• Well pad for reject disposal wells: Development of well pad including surface facilities like pipeline, OHL, substation/E-House, control room etc. (well drilling by CIL)
Contractors or any member of consortium shall have demonstrated EPC capabilities in Oil and Gas sector leveraging pre- fabrication and maximum usage of modular/skid mounted process equipment to minimize in situ construction.
The interested contractors should evince interest to participate in the Expression of Interest by clicking on the “Evince Interest” link against the corresponding EoI listing on the Cairn India website i.e. http://www.cairnindia.com and submit their contact details online.